Aircraft Structural Design and Composites Manufacture
Aerospace Sciences has extensive experience in the design of composite structures for Unmanned Aerial Systems and Helicopter Towed Arrays, both for the mining exploration industry.
Aerospace Sciences also has extensive experience in aircraft structural repair design and modification on the P-3C Orion, Bell 47 and C-47 types. This work has also included structural analyses associated with flight test instrumentation installations, structural investigations, and structural waiver preparation.
Extensive use of composites materials in the towed systems and Unmanned Aerial Systems allows for the fastest possible prototype fabrication at low weight, high strength, simple in construction and cost effectiveness.
Furthermore the use of composites reduces the metallic parts count in these structures for airborne mining exploration applications. Aerospace Sciences have practical experience involving fabrication and manufacture of these composite structures.
![]() Carbon composite
stabiliser wing
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![]() Wing stabilised EM array
with pod – carbon composite construction
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Past Projects
- CASA Australian Aging Aircraft Program – Civil fleet structural integrity assessment
- AP-3C, P-3C, TAP-3 structural repair design and modifications
- F-111C weapons pylon modification for AGM-142
- BV-107 Sea Knight water tank modification STC
- Manufacture of the Explorer UAS airframe, GCS and simulator
- Manufacture of Trainer UAS prototype
- Manufacture of MAG stinger prototype
- Partial manufacture of helicopter towed EM array
![]() Tandem wing UAV –
composite airframe
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![]() Wing proof load tests
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Call us now for your aircraft structural design and composites manufacturing requirements:





